EXPO21XX - Rodless Screw Drive Actuators by Tolomatic

Electric Linear Motion Tolomatic manufacturers electric linear motion rodless and rod screw actuators. We also offer brushless servo and microstepping motors and control systems.

Electric Rodless Screw Drive Actuators

MXE is designed to outlast every rodless electric actuator on the market With Tolomatic's ENDURANCE TECHNOLOGY features, the MXE screw drive actuator sets a new standard for durability. Durable bearings: Profiled rail design uses THK® Caged Ball® technology to reduce friction and extend actuator life. The solid bearing design reduces stress concentration by 59% for optimum performance. Durable Bands: Strong stainless steel bands will not expand like elastomer (non-metallic) bands, providing reliable sealing over the life of the actuato	B3S/M3S Series Rodless Screw Drive Actuators The B3S Series of rodless electric linear actuators is capable of accommodating heavy loads and handleing high moment loads with consistent, smooth operation. It is a cost-effective alternative to cumbersome auxiliary rail systems. The B3S delivers consistent load tracking and a 100% duty cycle. 3 english and metric body sizes Same envelope size as the BCS series but has higher load capacities 20 english body size screw/nut combinations 12 metric body size screw/nut combinations Strokes in any incremental length up to 120 inches depending on screw selections	TruTrack™ TKS Series Rodless Screw Drive Actuators TruTrack screw drive linear actuators offer straighter, truer, linear motion (within 0.0002 inches per inch) than any other Tolomatic linear actuator. The TruTack actuator guidance system uses ground linear rails and ball bearing blocks to decrease deflection and guide the carrier and its load. Choice of either lead screw or timing belt linear drive systems makes these linear actuators versatile enough to accommodate low/high thrust and speed applications where repeatability and low deflection are important. 4 compact envelope linear actuator sizes 4 different screw sizes with acme or ball nut linear actuator configurations System payloads ranging from 100lbs to 750lbs 12 metric body size screw/nut combinations Actuator Strokes in any incremental length up to 96 inches depending on screw selections and linear actuator body size

Electric Rodless Belt Drive Actuators

MXB belt drive actuators are designed to outlast every rodless electric actuator on the market With Tolomatic's ENDURANCE TECHNOLOGY features, the MXB Series belt drive actuators set a new standard for durability. The MXB-P profiled rail electric rodless belt drive actuator uses THK® Caged Ball® technology to reduce friction and extend actuator life. It offers high load and bending moment capacities in a low profile package. The MXB-U open belt design provides flexibility in applications where loads are externally guided and supported. 6 different belt drive actuator body sizes (16, 25, 32, 40, 50 and 63) Actuator belt is polyurethane with steel members to resist stretching The MXB belt actuator is capable of high speed and acceleration rates Belt drive actuators offer longer strokes, excellent repeatablity and high duty cycle performance	TruTrack™ TKB Series Rodless Belt Drive Actuators The TruTrack™ TKB Belt Drive Series of rodless electric linear actuators offers superior rigidity, high moment loads and faster speeds than screw drive actuators. TruTrack's linear rail system delivers the lowest deflection rate of any Tolomatic actuator. Straightness and flatness within 0.0002 inches per inch Excellent repeatability 4 different body sizes Payloads ranging from 100 lbs (445 N) to 750 lbs (3338 N)	B3W Series Rodless Belt Drive Actuators The B3W Belt Drive Series of rodless electric linear electric actuators can accommodate heavy loads and handle high moment loads with consistent, smooth operation. B3W belt drive electric actuators are cost-effective alternatives to auxiliary rail systems. These electric actuators offer longer strokes and higher speeds than the B3S screw drive series electric actuator. High electric actuator load and moment capacities Wide urethane steel belt delivers greater thrust with no actuator stretch 3 different electric actuator body sizes Maximum actuator strokes ranging from 156 to 292 inches depending on electric actuator body size

Electric Rod Style Screw Actuators

NEW! ERD Series The ERD is an economical rod-style electric actuator designed as an alternate to non-repairable pneumatic cylinders and an option for automating manual processes.The ERD is compatible with many NEMA standard stepper and servo motors to create a flexible, powerful electric actuator solution. 3 different body sizes 9 different screw selections Thrust capabilities up to 75 lbs. Strokes in any incremental length up to 12 inches Conforms to NEMA motor mount standard	RSA/RSM Series High performance, high thrust with mounting flexibility for guided and supported loads The RSA/RSM Series of rod screw actuators offers the most complete selection of sizes, options and system components. Designed with high performance, high thrust, dependability and mounting flexibility in mind, the RSA/RSM Series of rod screw actuators offer a cost-competitive solution for a multitude of motion control applications. 6 different body sizes 5 different screw selections Thrust capabilities ranging from 70 to 7000 lbs Strokes in any incremental length up to 60 inches depending on actuator selection Conforms to both NFPA and ISO industry mounting standards	GSA/GSM Series Guided Screw Drive Actuators Moderate thrust with a self-contained load guidance and support system. The GSA/GSM series of guided screw actuators combines a rod screw actuator with mounting blocks, guide rods and bearings. A complete selection of sizes, options and system components are available. The GSA/GSM series offers high performance, dependability and mounting flexibility for pivotal applications. 4 english and metric body sizes Thrust capacities range from 70 to 2700 lbs Good resistance to side loading Wide tooling plate for end effector mounting Choice of linear ball or composite bearings with internal lubrication of guide rods for increased bearing life Standard or oversized guide rod diameter for increased rigidity and lower deflection Strokes in any incremental length up to 36 inches depending on body size

ICR SmartActuators Servo motor, drive, controller and linear actuator in one compact package. 100% duty-cycle performance. The SmartActuator is a controller, drive and servo motor integrated into one compact, durable, electric linear actuator. The result: reliable, affordable power that is remarkably easy-to-use. The ICR rod-style electric SmartActuator Series comes in two motion control packages: The ICR Basic for simple extend and retract operation and the ICR Plus with indexer programming and network communication capabilities. Both ICR Basic and Plus electric screw SmartActuators offer: 100% duty cycle for continuous operation 24 Vdc opto-isolated inputs, NPN or PNP Two ball screw selections IP65 option for protection against water and dust ingress	IMA Integrated Motor Actuators Servo motor and rod-style actuator in one compact package. 100% duty-cycle, high force. The IMA ingetrated motor rod-style electric actuator combines a servo motor with a proven electromechanical actuator design in a compact durable package. The IMA integrated actuator provides high force (up to 2000 lbs) with reliable, affordable power. Its patent-pending design allows for easy re-lubrication without disassembly for extremely long service life. The IMA with its integrated motor design can eliminate: Couplers Adapters Belts Gears Unneeded assembly labor Forced air or water cooling Hydraulic systems Pneumatic systems Need for multiple vendors	SW series actuator Zero maintenance with repeatable performance for millions of cycles Patent-pending 8-pole hollow core motor for optimized unit length, force, speed and performance Ball or roller screw in the same body size for application flexibility Electroless nickel plated steel hexagon shaft with 25 RMS prevents weld slag adhesion 230VAC/325VDC or 460VAC/680VDC skewed windings potted directly into the aluminum extrusion minimizes cogging, keeps unit dimensions as small as possible & enhances thermal transfer

Brushless Servo Systems: Brushless Servo Motors, Drives and Controls Tolomatic Electric Linear Motion Brushless Servo Systems offer the following application benefits: Extremely smooth and quiet operation Good for high torques [(up to 45 in-lb (5.08 N-m) continuous, 140 in-lb (15.82 N-m) peak] Good for high speeds, up to 6,000 RPM High resolution, 4,000 counts per revolution Provide torque control Good for short, repetitive moves Maintenance free with no moving contacts

MRV Brushless Servo Motors Tolomatic MRV series brushless servo motors provide a wide range of rated torques and speeds for applications requiring long life under continuous, difficult environment operation. These motors are designed for maximum power density. The MRV series motors come with an internally mounted 1000 line encoder. Features: Rugged industrial enclosures Large shafts and bearings for longer life with high radial and axial loads Dual convenient MS connectors to simplify motor termination and provide excellent noise immunity Common industrial mechanical flanges (NEMA 17, 23, 34, 56) Integral 1000 line TTL encoder with differential line driver outputs Ideally suited for use with Axiom DV drives (motor parameters are stored with drive) Internal thermal protection IP65* rated (except MRV11)	Axiom® DV Brushless Servo Drive The Axiom® series of brushless servo drives combine high-speed accuracy with user friendly set-up and diagnostics. The Axiom DV series is a state-of-the-art DSP controlled digital vector commutated drive for a full range of brushless servo motors. DV series drives are available in 10, 20 and 30 Amp peak ratings (3 sec.). All come with convenient pluggable screw terminal connectors and offer fast, easy set-up and installation for use in a wide variety of applications.	Axiom® PV Brushless Servo Controller/Drive The Axiom® PV sequential motion controller offers intuitive yet sophisticated functionality. The PV features an integrated PLC, motion controller and drive for an all-in-one package with space saving advantages. Windows®-based software utilizes a point and click sequential program and PLC ladder logic editor, allowing programming without learning code. The Axiom PV incorporates the same vector drive technology used in the Axiom DV drive. It is price competitive with integrated motion controllers/drives that do not offer PLC capability.

Planetary gearboxes Planetary gearboxes from Apex Dynamics feature true helical gear design Tolomatic planetary gearboxes from Apex Dynamics are designed for applications requiring reduction for inertia matching or higher torque at lower speeds. These gearheads offer high precision, high speed with a single stage true planetary design. Gearheads feature true helical gear design that increases tooth-to-tooth contact ratio for smooth, quiet operation Decreased backlash Compatible with 23- and 34-frame brushless servo or stepper motors Gearheads available in standard 5:1 and 10:1 ratios Lubricated with Nyogel 792D synthetic grease and sealed to IP65 standards to prevent leakage Maintenance free	ICM Plus Brushless Servo Motor/Drive/Controller The ICM Plus creates an all-in-one (control, drive, motor, actuator) affordable solution mounted to your choice of Tolomatic electric rodless or rod-style. The ICM Plus is designed for industrial applications, by combining a flexible integrated digital drive with the power of a servo motor. Features: Indexer programming Infinite positioning Stand-alone operation Mid-stroke positioning with sensors Stepper mode (pulse/direction) Analog position mode 100% duty cycle for continuous operation 24 Vdc opto-isolated I / O, NPN or PNP - 8 Inputs - 2 Outputs IP65 option - For protection against water and dust ingress

Microstepping Systems Tolomatic has partnered with Applied Motion Products to offer a line of Electric Stepper Products, that provide optimal performance when combined with our electric actuators. These Stepper products offer the following application benefits: Lowest cost for precise positioning Highest resolution (up to 51,200 steps-rev) without feedback device Good for high speeds, up to 3,000 RPM Torque requirements up to 1845 oz-in. (13.03 Nm) Smoothness better than full or half step Maintenance free

MRS Stepper Motors Stepper Motor Features Motor speeds up to 3,000 RPM High resolution (up to 51,200 steps-rev) Holding torque to 1845 oz-in (13.03 Nm) 2000 line Quadrature encoder option 10 ft. power cables with connector pre-wired All stepper motors conform to industry-standard NEMA mounting dimensions.	Stepper Drives and Controllers The DS [STAC6-S] Drive and SI [STAC6-Si] Controller/Drive represents the latest developments in stepper drive technology, incorporating features that provide the highest performance from today’s stepper motors. Its anti-resonance and waveform damping control algorithms make it a clear market leader. Combined with Tolomatic's electric linear rod or rodless actuators they offer optimal performance in microstepping systems.	Planetary Gearboxes Tolomatic planetary gearboxes from Apex Dynamics are designed for applications requiring reduction for inertia matching or higher torque at lower speeds. These gearheads offer high precision, high speed with a single stage true planetary design. Gearheads feature true helical gear design that increases tooth-to-tooth contact ratio for smooth, quiet operation Decreased backlash Compatible with 23- and 34-frame brushless servo or stepper motors Gearheads available in standard 5:1 and 10:1 ratios Lubricated with Nyogel 792D synthetic grease and sealed to IP65 standards to prevent leakage Maintenance free

Pneumatic Actuators

Pneumatic Rodless Actuators - Rodless Air Cylinders and Slides

MX Band Cylinder Series - Maximum Durability MXP is designed to outlast every rodless cylinder on the market With Tolomatic's ENDURANCE TECHNOLOGY features, the MXP band cylinder sets a new standard for durability. Durable bearings: Profiled rail design uses THK® Caged Ball® technology to reduce friction and extend actuator life. Solid bearing design reduces stress concentration by 59% for optimum performance. Internal bearing design is permanently lubricated for long trouble-free service. Durable Bands: Strong stainless steel bands will not expand like elastomer (non-metallic) bands, providing reliable sealing over the life of the actuator.	BC2 Band Cylinder Series The BC2 Series Band Cylinder was Tolomatic's first rodless cylinder design and has continued to receive product enhancements making it a solid performer for a wide variety of application requirements. Maximum flexibility and versatile horizontal and vertical mounting Six bore sizes ranging from .5 to 2.5 inches for optimal selection Adjustable cushions for smooth deceleration External bumpers on all BC205 models Adjustable load carrying bracket provides true tracking and superior load support	BC3 Band Cylinder Series BC3 band cylinders are designed specifically for large load capacity. This series of cylinders can handle high off-center loads with consistently smooth motion. Lowest possible breakaway pressure Highest bending moment capacitiy for bore sizes Pre-loaded recirculating ball bearings for minimal carrier deflection when subjected to loads Cost-effective alternative to auxiliary rail systems Three bore sizes: 1, 1.5 and 2 inches

BC4 Series Band Cylinders Tolomatic's BC4 Series rodless band cylinder is a cost-effective, space-saving actuator perfect for applications wherre existing guided and supported loads require pneumatic actuation. It's unique internal load-supporting bearing design, offers substantially more bearing surface than other cylinders in its class. For applications where heavy side loads are not a factor, the BC4 Series actuators provide hardworking, dependable performance. Lowest breakaway and highest speed of the band cylinder family Long life in high velocity applications Standard magnet for easy retrofitting of switch sensors Corrosion resistant tube design Six bore sizes ranging from 5/8" to 2.5"	LS Series Linear Slides Tolomatic's Linear Slide Series is a pre-engineered, pre-assembled and pre-tested solution that offers a rigid, torque-resistant low-profile design for increased torsional stability and mounting flexibility. It is an excellent choice for high-precision X-Y and space-saving applications. Two bore sizes of 1/2-inch and 1 inch Composite bearings for high load capacity, low noise and contaminent resistance Sturdy design offers load guide and support along the entire stroke of the slide

Pneumatic Rodless Actuators - Magnetically Coupled Cylinders and Slides

Magnetically Coupled Cylinders and Slides The high breakaway limits of magnetically coupled actuators make these units a good choice when safety is important. They offer no external leakage and are available in stainless-steel for cleanroom applications. Tolomatic offers both cylinder and slide style actuators.	Magnetically Coupled Cylinders Magnetically coupled cylinders have no mechanical connection between the carrier and piston resulting in a fully enclosed actuator body that prevents contaminants from entering or escaping. Mag cylinders are an excellent choice for applications with environmental concerns. 4 bore sizes: 0.250", 0.375", 0.625" and 1" 3 magnetic coupling strengths Field repairable design minimizes downtime Air or oil actuated to 100 PSIG Flexible mounting	Magnetically Coupled Slides Magnetically coupled slides provide exceptional rigidity in a low-profile design. They have no mechanical connection between the carrier and piston resulting in a fully enclosed actuator body that prevents contaminants from entering or escaping. Mag slides are an excellent choice for applications with environmental concers or those that require end-of-stroke adjustment. 3 bore sizes: 0.375", 0.625" and 1" Choice of sintered bronze or linear ball bearings Air or oil actuated to 100 PSIG Shock absorber option

Pneumatic Rodless Actuators - Cable Cylinders Tolomatic offers double acting, double purchase, single acting and track cable cylinder models with a wide variety of bore sizes and options. Cable cylinders provide these distinct advantages: Allows equal force to be applied in both directions Cables can be specified in different lengths for application flexibility Cylinders can be isolated from any work area with extended cable lengths Strokes up to 60 feet Optional automatic cable tensioners Auto tensioner and brake combinations available for static holding

Double Acting Cable Cylinders Tolomatic double acting rodless cable cylinders are versatile space savers and are available in 9 different bore sizes. In strokes over 4 feet, they offer cost saving advantages over conventional rod cylinders without experiencing rod buckle. Bore sizes in 0.5, 0.75, 1, 1.5, 2, 2.5, 3, 4 and 5 inches Can be isolated from any work area with extended cable lengths Strokes up to 60 feet Adjustable cushions are standard on 1.5 - 5 inch bore sizes Fixed-orifice cushions standard on 0.75 and 1 inch bore sizes Optional automatic cable tensioners with one or two inch stroke units Optional Viton® seals for optimal performance and longer life	Single Acting Cable Cylinders Tolomatic single acting rodless cable cylinders are used when a double acting cylinder is not necessary in vertical applications. They offer a cost savings advantage and are ideal for vertical lifting applications. Single acting cable cylinders may be positioned horizontally and still achieve a vertical movement. They are available in 8 different bore sizes. Bore sizes in 0.75, 1, 1.5, 2, 2.5, 3, and 4 inches Cost savings over double acting models Strokes up to 60 feet Adjustable cushions are standard on 1.5 - 4 inch bore sizes Fixed-orifice cushions standard on 0.75 and 1 inch bore sizes Optional steel tube Perfect for vertical lifting applications	Double Purchase Cable Cylinders Tolomatic double purchase cable cylinders double the velocity and stroke capacity of double acting cable cylinders without increasing space requirements. They can be placed away from hostile environments for added application flexibility. Bore sizes in 1.5, 2, 2.5, 3, and 4 inches Double velocity and stroke of double acting models Strokes up to 120 feet Adjustable cushions are standard on 1.5 - 4 inch bore sizes Fixed-orifice cushions standard on 1 inch bore sizes Optional automatic cable tensioners with one or two inch stroke units Optional Viton® seals for optimal performance and longer life

Track Cable Cylinders Tolomatic track cable cylinders provide a pre-packaged, pre-engineered guide and support system for greater bearing surface and larger load capacities. Track cable cylinders are available with optional auto tensioners and caliper disc brake combinations. For bore sizes: 0.5", 0.75", 1" and 1.5" Built-in guide and support system for larger loads Aluminum bearing block guides and supports loads Hardened ground steel shafts for durable performance

Pneumatic Rod Cylinder Slides Tolomatic's Power-Block 2 rod cylinder slides are versatile performers with a wide range of options. These actuators have the highest load weight vs extension for their kind in the industry and they are ready to ship in 5 days or less.

Power-Block Rod Cylinder Slide Loaded with standard features, Power-Block rod cylinder slides are the ideal solution to a wide variety of short-stroke applications. Use alone or in conjuction with other Tolomatic linear actuators. Power-Block actuators will withstand substantial side loading. 4 - Cylinder bore sizes Force output up to 120 lbs. (534 N) Max. stroke 3" (76 mm) Shaft diameter up to 0.625" (16 mm)	Power-Block 2 Rod Cylinder Slide The Power-Block 2 rod cylinder slide's space saving design delivers maximum force and can withstand heavy side loads. It is the perfect choice for conveyor line stops and load lifting applications. 6 bore sizes from 0.05" to 3.25" Maximum strokes to 6" depending on bore size Composite or linear bearings Shaft diameters up to 1.25"

Power Transmission Products - Gearboxes, Clutches and Brakes

Slide-Rite™ Gearboxes Leak-proof gearbox 1:1 ratio Compact and Standard gear drives 1:1 ratio Standard gear drive 2:1 ratio Standard gear drive 3:2 ratio Standard gear drive High torque ball bearings gear drive	Slide-Rite™ CR Gearboxes Corrosion resistant gearbox Leak-proof gearbox 1:1 ratio Compact and Standard gear drives High torque ball bearing gearbox	Float-A-Shaft® Gearboxes Compact 1:1 gear drive ratio Standard 1:1, 2:1, 2.5:1 and 3:2 gear drive ratios Low torque journal bearing gearbox High torque roller bearing gearbox Foot mount and flat base gearbox styles

Power Transmission Caliper Disc Brakes

Pneumatic Brakes Available in three sizes: P10, P20, P220 Replaceable High-Grade Friction Material Standard Buna-N Seals Durable Construction Zinc Plated Bolts	Hydraulic Brakes Replaceable High-Grade Friction Material Standard Buna-N Seals Bleeder Screws Aluminum or Cast Iron Construction Zinc Plated Bolts H210 model offers high torque in 8" wheel	Hydraulic/Mechanical Brakes Machined or Stamped Lever/Cam Standard EPR Seals Replaceable High-Grade Friction Material Aluminum or Cast Iron Construction Zinc Plated Bolts Bleeder Screws H/ME210 model offers high torque in a 8" wheel

Mechanical Brakes Zinc Plated Bolts Aluminum or Cast Iron Construction Machined or Stamped Lever/Cam Replaceable High-Grade Friction Material For use in areas that do not have access to other types of power ME210 offers high torque in a 8" wheel	Spring Applied Brakes Bellville Spring Washers Aluminum or Cast Iron Construction Standard Buna-N Seals Replaceable High-Grade Friction Material Zinc Plated Bolts	Disc and Hubs Socket Head Cap Screws Keyway Set Screws Carbon 1010 Steel Standard Disc Diameters: 6-5/16, 8,10,12, and 16 inches Disc Thicknesses range from 5/32" to 1/2"

Tolomatic ServoWeld™ Actuators

ServoWeld™ Advantages Excellent service life Zero maintenance Soft-Touch welding Lower cost of use Improved production rate/reduced cycle time Longer weld cap life Minimal environmental impact Supports manufacturing flexibility

Tolomatic Custom Actuators Custom actuator products - a key component of our business strategy At Tolomatic, we welcome the opportunity to create a customized actuator, brake, gearbox or any other type of motion control device that fits in our area of expertise. Think of custom design as starting with a blank page, much as those original designers needed to do for the first computer, the first automobile, or even the first wagon wheel. The break from standard to custom products is often difficult for a company because of the unusual mixture of talents necessary to pull it off well. The ability to tackle custom work requires that a company have a strong design engineering department, a group of people who are willing to think, as they say, out-of-the-box.

Custom Products

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