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Flexibility, Delivery Performance & Complete Motion Solutions

Standardized motors, gears and modular accessories are available with a higher degree of flexibility to address specific requirements in complete motion solutions. This means better control of quality, reduced inventory and reduced production time.

Our strength is the realization of complete drive solutions. Based on our sophisticated modular system and the extensive product range of standardized components, we are in the position to configure and manufacture customized solutions at short notice.

 
Product Line Up
 
brushed dc motors
Brushed DC motors GR/G
Nominal voltage 3-220 VDC
Nominal speed 1500-10000 rpm
Torque 0.47 - 65Ncm
Output power 3-240 W

The Dunkermotoren GR/G range (commutated DC-motors) are notable for:
  • Longer life than commutated motors from other manufacturers
  • Low detent torques
  • High efficiency
  • High dynamic acceleration
  • Good regulation characteristics
  • High power density
  • Maintenance-free
  • Robust design
  • Low moment of inertia
  • Motor insulation class E
  • Winding insulation class F
  • Extremely high short time overload capacity of the motor
  • Surface protection
  • Minimum interference radiation, optional interference versions
  • Protection up to IP 65
  • High quality due to fully automated production lines
brushless dc motors
Brushless DC motors BG
Nominal voltage 12-360 VDC
Nominal speed 2300-4050 rpm
Torque 2.3 - 150 Ncm
Output power 6-530 W

The Dunkermotoren BG range of brushless, direct current motors (EC motors) are notable for:
  • Very long life
  • High efficiency
  • Highly dynamic acceleration
  • Good regulation characteristics
  • Wide speed range
  • High power density
  • Maintenance-free
  • Robust design
  • Integral Hall sensors for rotor position
  • Low moment of inertia
  • High degree of protection
  • Winding insulation - Class E or B
  • Neodymium magnets
 
ac motors
AC motors KD/DR
Nominal voltage 230-400 VAC, 50hz
Nominal speed 1100 - 2600 rpm
Torque 3.6 -31.5 Ncm
Output power 5 -86 W

Dunkermotoren's AC motors are notable for rugged design, freedom of maintenance during complete lifetime.

Dunkermotoren’s program of alternating current motors comprises:
  • Single-phase capacitor-start motors KD
  • Three-phase motors DR
  • Venetian-blind drives D

Motors in the KD/DR ranges are noteworthy for their:

  • Robust construction
  • Compact design
  • Lifelong freedom from maintenance
  • Two and four-pole variants
  • Motor KD/DR.1 insulation - Class E
  • Motor KD/DR.0 insulation - Class F
  • Degree of protection up to IP 54
  • Solid, maintenance-free
  • Reversible
  • Insulation to VDE 0530, insulating class F
  • High degree of protection, IP 54
  • Terminal box cover, can be turned by 4 x 90°
  • Built-in fan tor optimum cooling
 
Venetian blind drives D/DCD
Nominal voltage 230 VAC, 50Hz or 10-24 VDC
Nominal speed 11-52 rpm or 23-32 rpm
Torque 3 - 20 Nm or 0.06 - 6 Nm
Output power 50 - 220 W or 6.2 - 75 W

Dunkermotoren's venetian blind drives are notable for rugged design and are maintenance free during lifetime. Versions of venetian blind drives are equipped with SMI-Technology.

During the development different requirements had to be considered. For example
  • Lifelong freedom from maintenance
  • Two and four-pole variants
  • possibility for mounting in different head-rails
    end-limit-switches for the upper an lower end position
  • keeping the blind in every position when the motor doesn't run
  • minimum of running noise
  • free of maintenance during a lifetime of at minimum ten years
  • correct function in different environment conditions
Gearboxes PLG/SG
Dunkermotoren develops and manufactures gearboxes, which are notable for very compact design, low weight and excellent efficiency. The product portfolio includes planetary gearboxes and worm gearboxes.

Planetary gearboxes (PLG)
 
1-stage torque 0.3 - 54 Nm
1-stage i 4.33:1 - 14,5:1
2-stage torque 0.45 - 120 Nm
2-stage i 15:1 - 101.5:1
3-stage torque 0.3 - 54 Nm
3-stage i 70.5:1 - 700:1

Planetary gearboxes have the highest continuous torque capacity of all types of gearbox; at the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in two ball bearings so that it can withstand high axial and radial loads.

Worm gearboxes (SG)

1-stage torque 0.75 - 54 Nm
1-stage i 5:1 - 80:1

Worm gearboxes are noted for their very quiet running. The worm-gear shaft has bearings on both sides. The gear components, made of bronze or steel, and grease lubrication ensure a long service life at the rated torque. In many applications, the location of the output shaft at 90° to the motor shaft provides an optimum design solution. On request, worm-gearboxes can be supplied with a hollow output shaft.

Brakes
In addition to motors and gearboxes, Dunkermotoren offers brakes for the whole motor product portfolio.

As standard, electrically-released brakes are supplied. Electrically-applied brakes are available on request. IP 54 covers are available for all brakes. Combinations of rotary encoders and brakes are possible. Depending on the motor-brake combination, degrees of protection up to IP 65 can be supplied.
 
Controllers
In additon to motors and gearboxes, Dunkermotoren also offers controllers and gateways. The product range includes electronics for speed control, positioning and integrated SPS-functionalities. Fieldbus and Ethercat based communication interfaces are integrated.

The controllers have been specially designed for optimum regulation of the speed, torque, and position of our dynamic motors.
Encoders
In addition to motors and gearboxes, Dunkermotoren offers servo components. Optical and magnetic incremental encoders can be combined with the corresponding drives.

In order to satisfy all requirements for speed regulation and exact positioning, Dunkermotoren offers analogue tacho-generators (TG), magnetic rotary encoders (ME/MG), digital rotary encoders (RE) and absolute encoders.
 
 
Linear Systems - Actuators, Motor Components & Modules
Dunkermotoren Linear Systems is the inventor of the tubular linear motor. Simple and elegant, the tubular motor reflects an innovative approach to designing the optimal linear motor. Dunkermotoren motors set new standards for performance, ease of mechanical integration and cost-of-ownership. With over 25,000 motors shipped, Dunkermotoren Linear Systems is a world leader in the application of linear motors.
 
 
Hygienic Actuator
Force peak 744 - 1860 N
Force cont 217 - 458 N
Stroke 33 - 318 mm
Velocity up to 5.9 m/s
Acceleration to 586 m/s/s
Width x Height 108 x 72 mm

Hygienic ServoTube is a stainless steel, water-cooled version of the 38 actuator. Two models are
available operating up to 600V. Position output is incremental encoder with digital Halls, enabling the motor to be used with any drive. Resolution is 10 micron with up to 25 micron repeatability.

Features
-
Built-in position sensor
- Integral dry bearing
- Stainless steel construction
- IP69K rating
- Water cooled
- Food-safe
- Low audible noise
- 600V operation
- Standard 3 phase winding

Linear Actuator
Force peak 16 - 1860 N
Force cont 6 - 276 N
Stroke STA11: 14 - 232 mm
STA25: 26 - 309 mm
XTA38: 33 - 318 mm
XTR25: 28 - 310 m
Velocity up to 5.9 m/s
Acceleration to 586 m/s/s
Width x Height STA11: 28 x 61 mm
STA25: 92 x 54 mm
XTA38: 122 x 70 mm
XTR25: 86 x 100 mm
   
ServoTube STA11
ServoTube STA25
ServoTube XTA38
ServoTube XTR25

Moving Rod Actuator with Integral Bearing

ServoTube Actuator is ideal for push/pull/lift material handling applications. An internal dry bearing provides clean, quiet, maintenance-free performance. Life expectancy far exceeds
typical ballscrew solutions. The actuator accepts a range of industry-standard accessories for easy mechanical integration.

Features
- Built-in position sensor
- Integral dry bearing (STA/XTA)
- Outrigger bearings (XTR)
- Industry standard mounting
- Very low audible noise
- IP67 rating
- Food-safe
- Built-in heatsink
- Standard 3 phase winding

Linear Motor
Force peak 46 - 1860 N
Force cont 6 - 276 N
Maximum Travel STB11: 219 -372 mm
STB25: 1027 - 1180 mm
XTB38: 1148 - 1362 mm
Velocity up to 8.7 m/s
Acceleration to 586 m/s/s
Width x Height STB11: 28 x 61 mm
STB25: 95 x 54 mm
XTB38: 122 x 70 mm
   
ServoTube STB11
ServoTube STB25
ServoTube XTB38

The ServoTube linear motor is an ideal solution for easy integration into pick-and-place gantries and
material handling machines. The large air gap eliminates the need for precision alignment and
simplifies installation. The load conveniently mounts directly to T-slots on the forcer.

Features
- Built-in position sensor
- Mount load directly to forcer
- Very low audible noise
- IP67 rating
- Food-safe
- Built-in heatsink
- Standard 3 phase winding

 
High-Rigidity Actuator
Force peak 344 - 860 N
Force cont 61 - 119 N
Stroke XTR25: 28 - 310 m
Velocity up to 5.9 m/s
Acceleration to 586 m/s/s
Width x Height XTR25: 86 x 100 mm

A high-rigidity actuator is available with integrated outrigger bearings for applications with higher side loading. Ball bushings with steel bearing rails provide maximum support. Polymer bushings with aluminum rails are also available for weightcritical vertical axes. Twelve stroke lengths are available from 28-310 mm.

Motor Modules & Gantries
Force peak 46 - 1860 N
Force cont 6 - 276 N
Stroke SM11: up to 825 mm
SM25: up to 1151 mm
XM38: up to 1323 mm
Velocity up to 10.8 m/s
Acceleration to 825  m/s/s
   
ServoTube 11
ServoTube 25 & 38

ServoTube modules are complete and ready to use, providing a quick route to integrating linear motor performance into conventional machine designs. Module subsystems are equipped with long-life single bearing rail, limit switches and drag-chain. Laser-welded bellows and hardanodizing are optional. For applications requiring higher levels of accuracy, a fully integrated optical encoder option delivers micron resolution.

 
 
         

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