| The world´s first
(de-)palletising cell Layer Master |
| The material flow
procedures in modern commissioning and distribution centres, and at the
interfaces between production and distribution, are characterised primarily by
the process steps of depalletising, sorting and palletising of complete layers
of products. In the automation of such procedures, a major challenge is that, in
many cases, many different products, containers and packages have to be handled.
FPT Robotik GmbH & Co. has now succeeded in developing a modular (de-)palletising
cell. This system, which is based on a universal and flexible vacuum gripping
system from J. Schmalz GmbH, either an industrial or a portal robot and a
carefully matched material-flow periphery, is capable of depalletising and
palletising layers of identical products (up to 300 kg per layer) from a very
large product range quickly (up to 300 layers per hour), without damage and with
excellent process reliability. It is suitable for use with standard or special
pallets of varying sizes. |
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| FPT Subito - Gantry
Robot |
Subito is a
modular robot system developed by FPT which is based on the 6-axis technology of
KUKA. The special characteristic of this system is its new concept which offers
outstanding performance and flexibility at the same time. This is because it
combines the advantages from three different worlds – Subito is fast as a SCARA
robot, agile as an articulated robot and equally suitable for large or small
working spaces like a gantry system.
The Subito Solo 6 robot, for example, combines 3 linear and 3 rotary axes. It
performs fast overlapping movements and offers all degrees of freedom of a
6-axis robot. This flexibility combined with a high operating speed makes it
extremely powerful: Subito achieves pick & place cycles of only one second.
But there is more to it than that. Subito can analyze motor currents and permits
force/torque controlled movements. Furthermore, it is designed in such a way
that you can use several gripper systems at the same time. If you want, you can
even use automated gripper change. This offers maximum flexibility not only for
your system, but also for your planning. Automatically. |
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| FPT Gantry-robots -
cartesian robots |
FPT gantry robots
have a modular design and the standard versions are provided with 3 axes. The
Subito Coro is the maximum configuration and combines the standard module with
the Subito Solo 6, i.e. it has as many as 3+6 axes.
The Subito Solo 6 robot features 3 linear and 3 rotary axes. It performs fast
overlapping movements and offers all degrees of freedom of a 6-axis robot. This
flexibility combined with a high operating speed makes it extremely powerful:
Solo 6 achieves pick & place cycles of only one second. Its design configuration
with 3+6 axes makes it possible to use several gripper systems in parallel. In
this way, the system can perform machine loading functions and peripheral tasks
at the same time and – in addition – load the loading gripper in a shake-hand
operation in addition. So that you have a grip on everything. |
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| KUKA-Robots - KUKA
Robot technology |
| FPT relies on the
tried and tested technology of the KUKA Robot Group. However, we use another
ingredient to top it: our innovative power. We refine the KUKA high-tech robots
to produce highly flexibile automation solutions. This offers you maximum
control of complex production processes – and maximum economic efficiency from
the most advanced industry standard. |
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| Robot: Packaging and logistics |
• Palletizing
• Depalletizing
• Picking
• Top loading
• In-line packaging systems |
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| Robot: Injection molding |
• Loading and unloading
• 2-component technology
• Complex production processes
• Rotary table automation |
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| Robot: Machining |
• Milling machines
• Turning lathes
• Grinding machines
• Machining centers
• Trimming |
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| Robot: Assembly |
• Automotive assemblies
• Electronic assemblies
• Tools
• Writing implements
• Cosmetic pens |
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| Robot: Marking |
• Laser marking
• Pad printing
• Ink jet marking
• Screen printing
• Embossing |
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| Robot: Quality and process control |
• Camera systems
• Laser measuring systems
• Force / travel / torque sensing
• Special measuring systems |
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| Robot: Surface finish |
• Sandblasting
• Radial matting
• Painting
• Brushing
• Polishing |
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| Robot: Folding cartons and corrugated
board |
• Gluing lines
• Cartoning machines
• Autoplaten die cutters
• Punch presses |
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| FPT Flex Tools |
| THE UNIVERSAL
CONTROL CENTER FOR PC-BASED CONTROL SYSTEMS |
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| Central operation of a complete
line |
| Reduce the number of operating stations of your line to
one central station. You can customize the user interface to your specific
projects so that you can perform all the necessary operator activities using
FlexOP. And if you’re stuck, a detailed fault analysis with color coding and
icons will be there to help you. |
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| User administration |
| You can use the “Operator” and “Expert” user groups to
distinguish very easily between normal and advanced users. Many functions are
disabled for the “Operator“ group. In this way, you can reduce critical
operating errors to a minimum. |
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| Mobile operation: Always one
step ahead |
| With FlexOP integrated into the KCP, you have all
information readily at hand and up to date. Let yourself be inspired by the
additional special functions of the FlexTools when used on a KRC controller:
They are designed for seamless integration without affecting the scope of
functions of the KUKA operating software in any way. |
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| Convenient programming with the
FlexManager |
| You can use the comprehensive editing functions of the
FlexManager when creating text-based program files (e.g. KUKA KRL files). The
configurable syntax highlighting feature improves the legibility. The
FlexManager collects your files and displays them according to groups within a
configurable folder structure. |
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| Configuring instead of
programming, using the FlexPro database |
| You can configure the FlexOP display to your convenience
by simply setting the appropriate values in the database. The settings will take
effect as soon as you restart. Furthermore, you can generate the documentation
for the user interface at the push of a button and save a lot of valuable time.
FlexPro already includes everything you need for this. Just print out the
predefined lists. |
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| Be informed for servicing tasks |
| The telephone rings, the line stops and nobody knows why.
Quick and competent help is an important competitive factor in such a situation.
Utilize the integrated logbook and analyze the data. You do not need to go
through the tedious process of searching thousands of text lines: The FlexTrace
analysis module offers you intelligent filters and alarm reports. |
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| FPT Standard-Palletizer |
FPT has been
successfully developing flexible and at the same time comprehensive logistics
automation solutions for years. The basis of our innovative ability is an
intensive analysis of the complete material flow, since only those processes
remain manageable which are optimally tuned to each other. The results and our
experience are the source of the future-oriented robot technology developed by
FPT.
An excellent example is our complete solution for optimum palletizing, since the
FPT Standard Palletizer
• is a standard solution which offers you precisely what you need
• optimizes your overall cost calculation
• meets all requirements of today’s logistics
• works hand in hand with production – and is user-friendly, highly available,
and powerful |
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SAFE GRIP
The FTP servo gripper system |
The FPT servo gripper is available for special tasks: This
reliable alternative has been developed for specific requirements and difficult
pack items, e.g. for open trays. It excels by a combination of highly dynamic
servo drives, light-weight carbon components and intelligent vacuum technology.
Both gripper systems offer sophisticated technology at a high level – and one of
their prime qualities is an especially gentle treatment of the packaged goods.
Precise measurement of the load carriers ensures accurate edge positioning of
your pack items. |
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SAFE GRIP
The FPT standard gripper system |
| Good grip and high capacity: The FPT standard gripper
system has been developed for vacuum pick-up of products. With outstanding
flexibility it packs a nearly infinite variety of formats of both products and
pallets. And it works at a very fast speed. This is ensured by the intelligent
technology with integrated vacuum accumulator. |
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MULTI-FUNCTIONAL
The FTP servo gripper system plus |
An even higher level of performance is offered by the
extended FPT servo gripper system. It erects cartons automatically before
palletizing them. It performs the following functions in defined cycles and
without retooling in between:
• Align pre-cut carton pieces, fold them up and position them by vacuum – all in
a single sequence
• Fold and glue carton bottom tabs
• After manual or automated filling & closing: Palletize the cartons
The FPT servo gripper system PLUS needs little additional work envelope and
operates with high flexibility. It can cope with all carton formats and masters
the most different production sequences.
This ensures the high availability and productivity of your production line as a
whole. |
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