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Assembly systems and feeder technology

We are a leading provider of assembly systems for the medical, pharmaceutical and cosmetics industries, and a key player in the production of feeder solutions for engineering companies.

We offer a wide variety of assembly technology: everything from semi-automatic assembly machines, to sophisticated end-to-end and fully-automatic assembly lines.
 Product Abstract  
Assembly technology
sortimat has a long and successful track record when it comes to delivering efficient solutions for complex assembly processes. Whatever your requirements, we provide made-to-measure machines based on standard platforms, plus feeder technology designed for seamless integration into your production system. Moreover, our solutions range from semi-automatic stand-alone units, to fully-automatic, end-to-end systems. Whatever you choose, you can be sure to reap the benefits of technology that is not only high performance, but also cost effective.

We tailor our standard platforms to your specific needs. Take a look at Spaceline for rapid assembly, the versatile Jetwing, or Discovery, the high-performance rotary indexing machine. And read more about how our technology can be configured for operation in cleanrooms, and combined to create an end-to-end assembly line.

 
sortimat Spaceline
Linear. Rapid. State-of-the-art.
Spaceline, sortimat’s high-precision linear transfer assembly line, offers outstanding performance for the rapid assembly of complex products in large quantities. Spaceline successfully combines proven innovations with a completely new concept, setting new standards in flexibility, output, speed and cost efficiency. This space-saving assembly line supports 13 to 54 stations, and comprises standard modules that can be combined according to the task at hand, and integrated with additional technologies. The result: future-proof flexibility in the shape of a system that can be expanded, or adapted, to accommodate new products, and new functions.
sortimat Jetwing
Fast. Flexible. Future-proof.
Jetwing is exceptionally versatile. This compact, linear assembly platform supports up to 12 stations and is ideal for the product development phase and assembling large quantities of products with short lifecycles. It is also capable of both semi- and fully-automatic assembly. What’s more, Jetwing’s modules can be easily integrated to create a system that’s as unique as your processes. You can combine the standard platform, functional stations, test/inspection and transfer modules via interfaces to create an end-to-end solution. This means that stations can be quickly retooled and new standard modules incorporated. So as a manufacturer, you can respond quickly to product design changes. Our customers often deploy Jetwings for multiple products.
sortimat Discovery
Rapid indexing. Precise. Versatile.
sortimat rotary indexing machines assemble market-ready products in large quantities and accommodate between 12 and 20 stations as standard. Rotary indexing technology is based on a reliable central cam drive for the precise assembly of complex parts. These versatile solutions can also be easily deployed in cleanrooms. Discovery is constructed according to your specific requirements using a standard platform. So you benefit from the combination of outstanding price, outstanding performance and a tailor-made answer to your needs. If you operate in the medical-device or pharmaceutical industries, Discovery can be qualified, and constructed for technical compliance with 21 CFR Part 11.
 
sortimat assembly systems for cleanrooms
Flexible solutions for controlled environments
Manufacturing under cleanroom conditions ensures that products are protected against contamination. This approach plays a vital role in medical technology, the pharmaceuticals and food industries, semi-conductor manufacturing and micro-assembly. Maximum permissible contamination levels vary according to applicable cleanroom class, ranging from 100 (ISO 5) to 100,000 (ISO 8).

As a production environment, cleanrooms affect the design of assembly machines. For cleanroom classes 100 to 100,000, these machines must minimize particle count and be very easy to clean. Cleanroom suitability also depends greatly on materials used, utilities, system architecture, air flow and velocity, and temperature. For check/test stations, non-contact technology is generally employed.

Almost all sortimat assembly and feeder systems are suitable for cleanroom applications.
sortimat end-to-end production systems
Turnkey efficiency
At sortimat, we take an end-to-end approach to production systems. Not only do we develop and manufacture all our solutions, including feeder units, in-house, we also ensure that they seamlessly integrate with each other. As a result, our assembly and feeder systems support the full range of production tasks, and offer unrivalled efficiency. What's more, we provide open interfaces to incorporate additional systems, such as for packaging and filling – offering extra flexibility.

End-to-end production lines comprising multiple sortimat systems are the ideal choice, and guarantee maximum output, efficiency and uptime. For example, you can interlink Jetwings, combine rotary indexing machines with Spaceline systems, and include sortimat feeders. Exceptionally high productivity is the result. Some of the benefits at a glance.
 
 
Feeder technology
sortimat began designing and manufacturing feeder systems over 45 years ago, and since then, we have become a leading feeder-technology provider both in Germany and across the world. Today, we offer a wide range of products - whatever the task, however complicated the part, we have the right solution.

Both our stand-alone and end-to-end feeder systems are reliable, cost-efficient and guarantee high output, low process downtime, and simple operation. For many years, we have been integrating our own feeder technology into our assembly machines to produce, for example, high-performance systems for the medical and pharmaceutical industries. As a result, you benefit from solutions that have been put through their paces under real-life conditions.

Take a look at our sorting, conveying and separating systems. We offer everything from bowl, step and drum feeders, to tray handlers Clearliner and end-to-end feeder units. All our products fulfil stringent international industry standards.

 
sortimat Birkman feeder unit
A one-stop solution. Tried and tested. Cost-efficient.
This unique turnkey feeder is supplied ready-assembled and ready-to-go – just plug and play. The Birkman can be configured according to the task at hand, to include a bowl, step or drum feeder, a hopper system, a handling unit for transferring items to downstream systems, and a multicontroller. This is a one-stop solution, and we make sure that all the parts are compatible. So you can save as much as 30 percent of total overhead for engineering, assembly, programming and commissioning.
sortimat bowl feeders
Universal. Flexible. Reliable.
sortimat bowl feeders store, convey, sort and orient multiple parts of many shapes and sizeson an incline that spirals around the outside of the bowl. Bolted, interchangeable baffles make this an extremely flexible solution. The cylindrical bowl feeder is available in models SM 100–800, the spiral bowl feeder in models SMB 150-800, and the conical bowl feeder in models SMKF 150-800.
sortimat step feeders
Less wear and tear on parts. Less noise. Guaranteed.
The sortimat step feeder is used for correctly orienting and transporting small and large parts to a production system. The individual components are separated as they progress up a series of steps, then oriented - at a rate of 60 strokes per minute. The wider the step, the greater the capacity. Because of its size, the step feeder can process large quantities of components without the need for a hopper unit. And a low filling height makes this machine particularly user-friendly. The step feeder is suitable for cleanrooms up to class 1,000/ISO 6.
 
sortimat drum feeders
Unique. Quiet. Compact.
The drum feeder is an economical, space-saving solution for sorting products using multiple linear tracks. Particularly effective for the transport of small parts that easily become tangled or statically charged, such as springs and o-rings, the drum feeder is often the only way to feed unstable parts in bulk. Drum diameters range from 200 to 800 mm. You can specify a drum length between 60 and 800 mm.
Conveyor systems
 Fast. Precise. Specialized.
Linear vibratory conveyors and shaft feeders are classic feeder units that move pre-sorted components along the production line. They are cost-effective, volume-made solutions that ensure high feeding speed and availability.


Linear vibratory conveyors
The linear vibratory conveyor provides a buffer between the feeder unit and the next machine in the process. It is robust, simple in design, guarantees high uptime and little wear and tear even under extreme conditions. Available models: SML 40, SML 80 / 300 – 1480.
Recharging systems
For large quantities. Cost-efficient. Highly compatible.
sortimat offers a range of solutions for the automatic recharging of sorting and feeding units. Large capacity, and low filling heights ensure process reliability and ease of use.

Hopper systems
For the reliable, automated recharging of feeders. A hopper system maintains a consistent volume of components in sorting systems, ensuring they operate reliably and smoothly. Available models: the SMBR with a capacity of 10, 20, and 50 dm³, and the SMBB with a capacity of 30, 60, 80, 100, 150, and 200 dm³.
 
sortimat control systems
Reliable. Intelligent. Easy to use.
Each sortimat feeder system includes a control device tailored to the specific requirements of the application.

sortimat SMS electronic controller
sortimat SMS electronic controllers are designed according to EMC standards EN55011, EN50081-1 and EN50082-2 for the stepless control of vibratory products. Of the three available models, there is one to suit most machines. Direct control by means of a PLC is also possible.
sortimat Clearliner
For reliable production, easy maintenance and low downtime.
The economic, volume-produced sortimat Clearliner is the perfect addition for almost any feeder unit. Modular, cost-effective, standardized, and quick and easy to integrate.

The basic module feeds trays to shuttle cars or belt conveyors via a robotic system. Combined with a loading unit, it is an end-to-end solution to your tray-handling needs.
 
 
Handling technology
sortimat has long been a leading player in the feeder-technology space: delivering rapid, precise systems for feeding all parts that fall or tumble. And now, through our new Handling Systems business, we offer solutions for an even wider range of tasks: our new machines are designed for components that can’t be fed in a conventional way. The first product in our portfolio is the tray handler Clearliner trays or Euro/ISO pallets. Featuring a modular design, it’s volume produced – and extremely cost effective.

We test each and every module in detail. As a result, you receive a complete system that’s proven, reliable, meets all your requirements – and much more besides. And if that wasn’t enough, our standard solutions have a lead time of around just ten weeks.

What’s more, just like our assembly technology, our handling systems Clearliner are available in special versions for cleanroom deployment.

Whether you require a handling system for trays or pallets – we have the high-performance answer to your needs. We also offer comprehensive consulting services, help design your trays, tailor standard units to your exact requirements, and provide accessories. To find out how we can meet your unique requirements – contact us.

 
sortimat tray handlers Clearliner
 Maximum speed. Minimum downtime.
The Clearliner 400 and 600 are ideal for any tray sized up to 400 mm and up to 600 mm. And depending on the quantity of parts and shape of the tray, we can integrate a conveyor belt or trolley for transfer to and from the machine. If a tray stack can be processed rapidly, a conveyor belt is generally the best choice. Stacks can then be removed or replenished while Clearliner is in operation. Both systems are available in a standard version with a single axis, a speed version with two axes, and a special version for cleanrooms up to class 1000 (ISO 6).
sortimat tray handlers Clearliner for Euro/ISO pallets
Ideal for Euro/ISO pallets. And for your products.
sortimat offers two handling systems for Euro/ISO pallets: the Clearliner 800 (for pallets up to 800 mm) and Clearliner 1000 (for pallets up to 1000 mm). These solutions include loading units that remove trays from pallets, and pick-and-place units that remove components from trays. The handlers are available both with and without a dedicated conveyor. Moreover, they can be optionally constructed for cleanrooms of up to class 10000 (ISO 7).
sortimat tray-lifting device
Versatile. Practical. Made-to-measure.
A tray-lifting device is a versatile, easy-to-use alternative to a crane or manipulator. It is ideal for moving heavy tray stacks quickly and easily from pallets onto conveyor belts, and vice versa. It’s suitable for sortimat Clearliner 400 and 600.





 
 
 Technology  
Assembly technologies
An all-important feature of sortimat assembly platforms is their exceptional flexibility. Our solutions can be built and extended according to your unique requirements – including the integration of add-on technologies. We incorporate additional electrical or mechanical functions into your assembly system to create a made-to-measure solution. This means you save the significant cost and effort of constructing and commissioning your own solutions – and benefit from the high performance of our end-to-end turnkey systems.
 
Cutting, punching and pressing
Customers often require cutting, punching and pressing of metal and plastic products, such as filters, foils, films and sieves. This also includes removing parts from the die and transferring them to downstream processes. sortimat seamlessly and efficiently integrates these technologies into your assembly production system.
Dosing and filling
sortimat offers a wide range of standardized solutions for complex dosing processes. Adhesives, solvents, and silicon oils can be precisely dosed, applied in the form of a line, or to a particular point or surface. For microdosing of liquid reagents and powders, a station can either be equipped with the necessary technology, or a filling-machine can be integrated into the production system.
Feeder technology
Whatever your needs when it comes to feeder technology, sortimat delivers the ideal solution. And because we manufacture feeder units in-house, they are designed for seamless integration with our assembly platforms. sortimat bowl, step and drum feeders, and needle magazines transfer individual parts to other machines and downstream processes. In addition, glass syringe removal machines and tray handlers are available.
 
Hot sealing
Heated stamps place foils of various sizes onto products with a high degree of accuracy. Stations are designed and built in accordance with the material being used. This process requires especially precise parameters: temperature, pressure, and the materials used for the stamp.
Labeling
Labeling is a process that many customers require. And sortimat offers a wide range of standardized solutions for applying labels to products of all shapes and sizes. Where required, we can incorporate a printing system and vision checks into your assembly line as well.
Marking and printing
sortimat offers a range of conventional and innovative printing, marking and stamping technologies: Hot-foil printers, laser marking machines, and offset, inkjet or pad-printing systems.
 
Packaging
sortimat offers primary packaging machines (e.g. for blister and tube packaging), and secondary units for placing products in cartons. And we guarantee seamless integration into your assembly system – ensuring uninterrupted, rapid, efficient production. What’s more, we offer a recharging unit, Cyclomat, for feeding, orienting, and separating cylindrical parts.
Paper banding
Coiled tubes are banded with paper in three simple steps. First, the strip of paper is placed in the nest. Second, the coiled tube is positioned on the paper in the nest. Third, the ends of the bands are glued in place around the tube.
PLC's
Achieve complete visibility into your process data and analyze the productivity of your system. If required, PLC's, such as the Siemens S7 or Allen Bradley CLX, can be connected to process-data capture systems via Ethernet interfaces.
 
 
Screwing
Our integrated screwing unit performs all screwing tasks reliably and with great precision. This technology uses servomotors for a high degree of accuracy, including defined torque, depth and angle.


 
Testing and inspection
There are two main types of testing/inspection systems, contact and non-contact, and the products you manufacture will determine which one you use. These systems enable you to check the dimensions, presence, and position of parts. If required, tightness, flow-rate and tensile-strength tests can be performed during the assembly of, for example, valves, cannula and tube sets. In addition, temperature and force measurements can be included.
Tip forming
Tips are formed by means of a high-frequency generator. A mold is placed over the tip of the catheter, and this is then pressed into shape with a force of 26 g.
 
Tube coiling
Our tube-coiling station is exceptionally flexible – tubes can be coiled in a variety of different ways, and cut to various lengths. The station can process a wide range of products, from heparin tubes, to corrugated urinary catheters, with small, to large diameters.
Vision systems
Cutting-edge vision systems can be integrated into the assembly process for performing visual quality checks. These solutions comprise a camera, lighting, and software to precisely analyze the captured image. If required, glass nests can also be provided.
Welding
Ultrasonic welding is a sophisticated and complex process. And when it comes to integrating this technology into your assembly system, we work hand in hand with the manufacturers of the corresponding equipment. If required, we can also add a layer of protective foil to the product, ensuring delicate parts are not damaged. In addition, laser-welding technology can be included for metal products.
 
Handling Add-on technologies
At sortimat, we make sure our standard handling systems are tailored to your processes. We create flexible, versatile solutions by integrating add-on technologies according to your requirements.
 
Parts handling
By turning, pivoting, orienting and weighing parts, we make sure they’re fed efficiently – the right way up, to the right place.
Testing and inspection
Our vision systems precisely measure and sort components. As a result, good parts are sent on to the next machine, while unsuitable parts are removed from the process. That means uninterrupted production – and higher quality products.
Labeling and printing
We’ll help you ensure parts are properly sorted, picked and documented. We’ll implement barcode and other printers in to the production process.
 
PLCs
A whole host of functions – in a single device. Innovative integrated PLCs enable you to control downstream processes via the tray handler.
     
 
 

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