Whether using standardized modules or special-purpose solutions – we provide rapid, sound and affordable support for your process.
An experienced workforce and state-of-the-art CAD workstations combined with sheer determination to find the best possible solution for the customer – these are the keys to our success. We offer customized product solutions to address your specific terms of reference. Over 20 years of experience and continuous further development of our automation technology have made us a development partner you can rely on.
 

Special-purpose plant engineering is one of our core competences. You need to find a reliable partner with the ability to solve even the most complex of problems? Decades of experience and countless successfully completed projects are the proof: RAMPF Automation is a partner with the competence and skill necessary to implement made-to-measure solutions that work best for you.
 

>> Conveying equipment for all kinds of vehicle, e.g.:

• Screw conveyors for door assembly carriers
• Linear intermediate storage systems for plastic components
• Workpiece carrier systems for electronic modules
• Part manipulation for interlinking work steps

>> Robot gripper systems for bodywork and plastic components

>> Conveyor and assembly systems, e.g. for:

• Oven door gluing systems
• Foaming machines for electrical housing and switch cabinet production

>> Workpiece storage systems, e.g. for sheet metal component production

>> Conveyor systems, e.g. for:

• Returnable containers in the meat industry
• Roller conveyors for packaging units

>> Conveyor belts in stainless steel finish, e.g. for large-scale bakeries

>> Screw conveyors, e.g. for frozen products

>> Conveyor systems, e.g. for:

• Infeed of mouldings
• Transport of furniture panels

>> Storage systems, e.g. for floor strips

>> Automatic assembly systems, e.g. for ski bindings

>> Conveyor belts

>> Conveyor systems, e.g. for:

• Injection moulded parts
• Sorting systems for injection moulded parts

>> Conveyor belts, e.g. for sprue disposal

We offer extremely low in maintenance and powerful mixing systems. According to your applications we develop special solutions for the processing of rapidly setting, highly abrasive or highly viscous materials.

We offer mixing and dispensing systems which will also support you in the future. For your specific application we develop complex production systems for process-safe sealing, encapsulating and glueing.

>> Machines for dispensing of foam gaskets e.g. on:

• Electronic boxes
• Ignition coil covers
• Headlamp housings
• Ventilation parts
• Door modules

>> Machines for compact gaskets e.g. on:

• Pump housings
• Cylinder head covers
• Oil pans

>> Machines for encapsulating of electronic parts e.g.:

• Sensors
• ABS controls
• Engine controls
• Micro switches

>> Machines for dispensing of foam gaskets e.g. on:

• Plastic boxes
• Electrical cabinets
• Interior and exterior lights
• Metal housings

>> Machines for encapsulating of electronic parts e.g.:

• Sensors
• Water pumps
• Power supplies
• Magnetic valves

>> Machines for mould foamed or glued filters e.g.:

• Air filters
• Fine dust filters
• Liquid filtration

>> Machines for encapsulating or glueing for e.g.:

• Capillary dialyzers
• Blood lancets
• Sterilization boxes

>> Machines for dispensing of foamed gaskets e.g. on:

• Sinks
• Ceramic cook tops
• Laundry dryers

>>Machines for glueing applications e.g. on:

• Oven doors
• Coffee pots

• with 25% or 30% Recypol
• e.g. shoe soles, beer keg foam insulation

• with 15% Recypol
• e.g. house window frames

• with 20% Recypol
• e.g. insulating foam

• mattresses 20% and 30% Recypol respectively
• e.g. Car seats

• with filling and 18% Recypol

• Reliable and costeffective processing
• Secure sealing, in particular for threedimensional contours
• High temperature resistance
• High flame resistance (UL-listed)
• Low water absorption
• Excellent compression set

• Reliable insulation and embedding of highly sensitive electrical components
• Precisely adjusted to the required electrical properties
• High resistance against thermal and mechanical effects
• High flame resistance (UL-listed)
• Cost-effective substitute of epoxy resins
• Manual or machinable processing possible

• Engineering casting resins
• Edge casting resins
• Special casting resins individual developed to meet customer's requirements

• Easy processing
  High operation efficiency
• Excellent adhesion to various surfaces
• Very good mechanical properties
• Free of solvents

>> Reinforcing of deep drawn pieces

• High impact strength
• Fast curing

>> Production of lightweight and rugged plastic components

• Low material consumption
• Easy and fast production of complete geometries
• Low waste
• Food-genuine versions

>> Sealing of plastic and metal parts according to highly requirements, e.g.:

• Electrical housings
• Ignition coil covers
• Headlight cap covers
• Ventilation grills
• Door modules

>> Casting of electronic devices, e.g.:

• Sensors
• Relays
• Circuit boards
• Control Units
• Door electronic

>> Sealing of electrical housings, e.g.:

• Control cabinets
• Industrial lights
   

>> Casting of Electrical and Electronic Devices, e.g.:

• Sensors
• Circuit boards
• Converters
• Insulators

>> Sealing of industrial filters

>> Designing and enforcing of filter frames

>> Fixing of different filter materials

>> Construction and design of filter end discs
 

>>Edge casting

>> Industrial bonding of wooden parts

>> Protection against mechanical and chemical effects

>> Fixing of textiles

>> Fixing of grinding materials

>> Casting of machine intakes

>> Cost-effective series production of engineering parts in reasonable priced molds

>> Individual holder of pallet and transporting systems

• Density 0.08 – 0.7 g/cm3
• Very easy to machine
• Very good surface quality, therefore reduced finishing work
• Excellent dimensional stability

• Density 0.7 – 2.0 g/cm3
• Excellent compressive strength
• Low coefficient of thermal expansion
• Very good abrasion resistance

• Density 0.8 – 1.9 g/cm3
• Dimensions up to   10 t
• No bonding
• No handling of liquid chemistry
• Short turn around times
• Fast machining, little waste

• Density 0.5 – 1.0 g/cm3
• No bonding, seamless surface
• Very fine surface quality after machining
• Excellent dimensional stability

Fast curing, two component PU systems for prototyping and small series.

• Simulation of thermoplastics like HDPE, PP, ABS, PE
• Low cost molds

Room temperature or higher temperature curing systems

• Easily machineable, polishable, low odor
• Variable pot life
• Coupling coats

Multifunctional laminating resins and laminating pastes with variable reactivity for the fast production of molds.

• High mechanical strength
• Good impregnation

Room temperature and higher temperature curing systems as well as Fast cast resins.

• Resilient polyurea systems
• Easy to work with
• Excellent mechanical properties
• Very good abrasion resistance

• Long pot life
• Excellent dimensional stability
• High temperature resistance

• Mineral fillers
• Sealants
• Paste and liquid release agents for cold and warm curing systems

• Models
• Show Cars
• Data Control Models
• Jigs & Fixtures
• Cubing
• Metal Forming Tools
• Prototypes
• Lay Up Tools

• Jigs for Drilling & Cutting
• Lay Up Tools
• Galvanobath Models
• Stretch Dies / Deep
• Drawing Tools
• Fluid-Cell Tools

• Master Models
• Laminated Molds

• Master Models
• Lay Up Tools
• Laminated molds

• Vacuum Forming Molds
• Foaming Tools
• Molding Tools
• Prototypes

• Resins for General Modeling and Negatives etc.
• Membranes
• Models for Plaster
• Working
  Molds
• Models for Pressure
• Casting Molds

• Master Models
• Negatives
• Pattern Plates
• Cores
• Core Boxes

• Fixtures
• Machine Parts
• Support Castings

• Mineral casting
• Design mineral casting
• Millable mineral casting
• Antibacterial mineral casting
• X-ray absorbing mineral casting
• High-performance adhesives
• Static and tribological lining systems
• In-mould coating
• Casting resins

• Consultancy and project design
• Mineral casting, suitable mould and bonding 3D-construction
• FEM calculations (static, dynamic, thermal)
• Weight, rigidity and natural frequency optimisation
• Interface design
• Tool construction
• Research and development

• Casting and coating of high precision assembly areas
• Precision bonding
  Under-casting, rear casting
• Filling, pouring
• Contract processing (milling, grinding)

• Lacquering (rolled or sprayed)
• Stone structure
• Special design
• ESD lacquering
• Antibacterial surfaces

• Consultancy and project design
• Mineral casting, suitable mould and bonding 3D-construction
• FEM calculations (static, dynamic, thermal)
• Weight, rigidity and natural frequency optimisation
• Interface design
• Tool construction
• Research and development

• Basic frames and beds for machines and equipment
• Machine stands, columns and portals
• Machine sliding carriages and tables
• Machine components
• Special applications
• Filling of mineral casting in metal shell constructions

• Precision assembly of guides and drive technology
• Completion with carriages, tables, assembly elements and machine cladding
• Trunk machines
• Temperature-controlled machine beds

• Milling machines
• Machining centres
• Round and flat grinding machines
• Tool grinding machines
• Turning lathes
• Eroding machines
• Gear processing machines
• Honing and lapping machines
• Laser cutting machines
• Automatic stamping machines / automatic puncher

• Bonders
• Automatic insertion machines
• Analytical and inspection equipment
• Wafer handling and testing
• Circuit board drilling machines

• Dental milling machines
• CT and X-ray devices
  Microscopes

• Printing machines
• Scanners
• Image and plate setters

• Coordinate measuring machines
• Measuring bars
• Balancing machines
• Test stands
• Test devices

• Large motors
• Turbines, generators
• Pumps, compressors
• Centrifuges
• Wind generator plants

• Packaging machines
• Wood processing machines
• Optical machines
• Textile machines

• Foam and blowing moulds
• Reshaping tools
• Rear casting
• Tension towers and brackets
• Appliances
• Chucks